The industrial cleaning baskets from ZELL can be configured as a modular system. Available with stainless steel or plastic frames, as well as inserts for separating individual parts or for gentle washing baskets. We will be happy to configure the right solution for your component. Send us your inquiry:
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Modular cleaning baskets standardized to normed logistics dimensions, as well as Cleaning dimensions.
Baskets for cleaning processes up to
248 °F (120 °C) and various solvents (aqueous, PER).
Gentle inlays and holders made of plastic to ensure the quality of high-finish surfaces.
Customer Story NTK, Italy
NTKCustomer Story Müller, Germany
Müller PräzisionAccording to the common cleaning systems used in the industry, ZELL has also standardized its cleaning baskets in
Schäfer 1: 24.8'' x 17.7'' (630 × 450 mm) and Schäfer 2: 17.7'' x 11.8'' (450 × 300 mm) formats.
Our standardized basket solutions are ideal for components with different geometries and sizes. Small parts can also be gently washed in bulk.Our plastic baskets are used modularly within larger basket systems or workpiece carriers. This ensures that the overall system remains space-saving, stackable, and easy to handle for picking and logistics.Our basket inserts are also suitable for automated workpiece placement in defined compartments.
Standardized cleaning baskets are designed to fit common cleaning systems and equipment. They are compatible with various industrial cleaning processes such as ultrasonic cleaning, spray cleaning, and immersion cleaning. This compatibility allows easy integration into existing cleaning operations without extensive modifications or adjustments to the workpiece carrier system.
Standardized industrial cleaning baskets are manufactured from high-quality materials such as stainless steel or durable plastics. These materials provide excellent resistance to chemicals, heat, and mechanical stress. As a result, the baskets can withstand intensive cleaning processes while maintaining their structural integrity over long periods of time. This leads to a longer service life and reduced replacement costs.Cleaning baskets made from welded stainless steel frames with modular plastic inserts have proven particularly effective. These include the previously mentioned plastic baskets for small parts, as well as mounted clips/multi-clips or inserted workpiece carriers.ZELL therefore offers three categories of stainless steel cleaning baskets in four different heights (100, 200, 300, and 400 mm).
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Immer wieder gibt es auch individuelle Anfragen von Kunden. So hat ZELL auch schon passend auf die bestehende Reinigungsanlage entwickelt. Über eingearbeitete Blechelemente können so einzelne Trägerbleche flexibel in der Höhe eingelegt werden. Damit lässt sich ein großes Teilespektrum ohne aufwendige Umbaumaßnahmen abdecken. Das Korbmaterial besteht aus V2A, 1.4301 mit elektropolierten Oberflächen. Reinigungskörbe in dieser Form eignen sich für Industrien mit sehr großen Bauteilen, die in ihrer Form variieren.
Mehr zu unseren Reinigungskörben für große Bauteile
Improved Safety
Standardized cleaning baskets feature safety elements such as handles, locking mechanisms, and ergonomic designs. These features facilitate safe handling, transport, and the loading and unloading of parts, both in automated processes and manual operations. In addition, standardized baskets undergo extensive testing to ensure compliance with relevant safety standards and to minimize the risk of accidents or injuries during the cleaning process.
Cost Savings
Standardized cleaning baskets offer cost advantages compared to custom solutions. Due to their standardized design, they can be produced and stocked in larger quantities. This typically results in lower unit costs and provides a more economical option, especially for customers with high production volumes.
Clear Identification of All Parts to Be Cleaned
Cleaning baskets from ZELL can optionally be ordered with labeling holders. RFID chips can be attached to these holders, or barcodes and QR codes can be laser-etched onto them. This enables the clear identification of parts throughout the entire cleaning process in real time and directly supports quality management.
Sustainable Maintenance Options
In addition, the standardized design of modular cleaning baskets simplifies maintenance and repair procedures, as individual spare parts or components are readily available and easy to replace. This makes ZELL baskets a sustainable alternative to existing basket systems.
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